Pump failures are usually caused by improper operation or installation as opposed to wear and tear. Among the common reasons for pump failure is improper or unnecessary service, usually done by operators rather than repair experts.
Every time this kind of service is offered, the chance of failure usually increases. Repair requests normally come in immediately after your pump stops working and becomes no longer operational.
Understanding How Pressure Pump Works
In order to troubleshoot problems with your pump pressure switch, it is important to know how the entire system works. Basically, a pressure switch will tell your pump when to turn off and on when delivering water to your home.
It achieves this by letting more water flow and monitoring pressure into the whole system. The switch will turn off when the PSI is maximum. As the switch ages, its components will malfunction and weaken, demanding a replacement.
Signs of Failure or Wear
Every high-pressure pump doesn’t last forever. They start to wear and fail with time, resulting in an important decision on whether it’s time to replace or repair your pump.
Although pump failures might happen, it is vital to try diagnosing any problem before it fails totally. You can achieve this by looking at the following signs:
- Excessive vibration
- Drop in pressure
- Difficulty starting
- Whining noise
- Loss of power
Failures and Problems
Among the serious issues facing the sector is the limited number of individuals with sufficient experience and skill to rectify or diagnose pressure pumps. Detailed evaluation of pump issues needs more knowledge that surpasses what most individuals are exposed to.
Many maintenance people, engineers, and operators for washdown high pressure pumps develop their skills from the similar ‘school of hard knock.’ As there are problems, the key to failure analysis basically lies in understanding the way the combinations of symptoms identify the underlying reason for the issue.
What to Know Before Troubleshooting
The philosophy behind most plants is that if your high-pressure pump operates the machine, don’t mess it up. Usually, the only pressure pump maintenance ever performed is changing filters, performing failure analysis, and checking the pressure level.
When a pressure pump problem happens in machines, you can fix it by changing some parts. This is costly in the plant downtime and price of the parts. Every maintenance expert must have enough skills and solid knowledge on the:
- Troubleshooting procedures
- The function of every component
How to Troubleshoot
Even properly installed pumps might at times have issues, like consumption problems, priming, noise, pressure, or pulsation. If you suspect that your pump doesn’t operate as it should be, you need to immediately take action to determine the cause of the problem before restoring it.
You can determine the root of the problem with several steps. Some of these steps include the following:
- Check the pump’s condition
- Test the pump
- Examine every component
High-pressure pumps are complex, and they can be a little more challenging to deal with each year. The future is definitely bright, and you might need to stay on top of your injection game if you want the whole system to perform well.